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减震器胶套压装收口机机械系统设计(含CAD零件图装配图)

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减震器胶套压装收口机机械系统设计(含CAD零件图装配图)(选题审核表,任务书,开题报告,论文说明书12000字,CAD图20张)
Press-fit sleeve shut damper mechanical system design
摘   要
近年来,因为中国汽车工业的快速发展,所以人们对带有悬架系统的汽车有越来越高的要求。减震器是汽车悬架系统的重要组成部分。由于技术的发展和理论研究的关注,汽车行业对零部件自动组装的质量提出了更严格的要求。生产过程中的稳定性和可靠性是组件装配高质量和刚性的要求。因为要求的产品质量是零缺陷,所以组装中的每个步骤都必须稳定可靠。减震器的橡胶压力设计满足了这一要求,因此在整体设计中考虑了减震器质量部件的组装过程,并在各种系统的设计中比较了蒸汽,机械,电力等。最终设计。本文介绍的减震器的橡胶套压力机是机电一体化的一种特殊的自动装配设备,用于汽车减震器的装配线。主要设计工作包括以下几个方面:
蒸汽输送装置中的机械零件,机械支撑和传动组的三个零件的设计以要说明的细节为中心。为了在生产过程中提高设备的生产效率,因为减震器橡胶压机可以使用自动压装机构,所以可以非常精准可靠地定位压入力。该机构还可以监视压入式设备,并根据操作员的生产力来调整工作进度。
我们知道汽车减震器压力机的“心脏”是软件的一部分,因此,当我们有明确的管理理念时,应该选择PLC作为控制器,控制程序基于电气开关,机械零件的输入检测传感器的输入输出元件,电气元件,电气元件,实时控制和定时控制按钮输入,如气泵,气阀,伺服电机,指示灯等,以确保稳定可靠的运行装置。
关键词:减振器总成自动冲床
Abstract
In recent years, China has experienced the rapid development of automobile industry. People have higher and higher requirements for cars with suspension system. Shock absorber is an important part of automobile suspension system. Due to the development of technology and the attention of theoretical research, the auto manufacturing industry puts forward more stringent requirements for the quality of auto assembly of its parts. The stability and reliability in the production process are the requirements of high quality and rigidity in assembly. Because the required product quality is zero defect, every step in the assembly must be stable and reliable. The design of the rubber pressure of the shock absorber meets this requirement, so the assembly process of the mass parts of the shock absorber is considered in the overall design, and the steam, machinery, electricity, etc. are compared in the design of various systems. Final design. The rubber sleeve press of shock absorber introduced in this paper is a special automatic assembly equipment of mechatronics, which is used in the assembly line of automobile shock absorber. The main design work includes the following aspects:
The design of mechanical parts, mechanical support and three parts of transmission group in steam conveying device is centered on the details to be explained.In order to improve the production efficiency of the equipment in the production process, the impact regulator rubber press can use the automatic press, so the pressure of the press can be accurately determined. The mechanism can monitor the input equipment, and adjust the work progress according to the productivity of the operator. It can be adjusted.
We know that the "heart" of the automobile shock absorber press is a part of the software. Therefore, when we have a clear management concept, we should choose PLC as the controller. The control program is based on the electrical switch, the input and output components of the input and detection sensors of mechanical parts, electrical components, electrical components, real-time control and timing control button input, such as air pump, air valve, servo Motor, indicator, etc. to ensure stable and reliable operation of the device.
Keyword:Shock Absorber  Assembly  Installed pressure
总体设计思路
从这些方面来设计压力机的机械系统,首先必须有一个动力部分,然后是一个传动部分,最后是夹具定位部分。从经济的角度出发,结合当前减震器的国内生产状况,并结合确保精度的要求,应采用更经济的解决方案。下面将进行详细讨论。该设备用于减震器橡胶套的压入过程和闭环过程,以及光电保护等功能。要使用合格的压力机,电源部分,传动部分,夹具定位部分和光电保护必须严格按照市场要求进行。该设计将严格参照社会标准,以使设计产品符合社会国家标准。2.2  主要设计参数
吊环内径:φ22mm~53mm
油筒外径:φ32mm~54mm
设备压装能力:50KN;
设备作业高度为:950-1000 mm;
 

减震器胶套压装收口机机械系统设计(含CAD零件图装配图)
减震器胶套压装收口机机械系统设计(含CAD零件图装配图)
减震器胶套压装收口机机械系统设计(含CAD零件图装配图)


目录
减震器胶套压装收口机机械系统设计    1
摘   要    1
Abstract    2
1.绪论    1
1.1设计背景    1
1.2发展历程    5
2. 压装机的机械系统设计的总体方案    6
2.1总体设计思路    6
2.2主要设计参数    6
2.3总体设计方案    6
3. 整体框架设计    7
3.1机体工位结构设计    7
3.2减震器定位装置设计    8
3.3机体框架底座设计    12
4. 液压驱动器设计    14
4.1液压缸的计算与选择    14
4.2气压缸的计算与选择    16
5.压装装置设计    19
5.1胶套压入装置设计    19
5.2吊环收口工作装置设计    20
5.3轴承的设计及校核 ............................................................ ......................... ..20
5.4螺栓预紧力计算与校核    20
5.5轴的结构设计与校核    20
6. 压入收口装置的形变校核    22
6.1压杆的稳定性与校核    23
6.2轴静强度条件校核    24
6.3连接件强度校核    25
7.保护和检测装置设计    26
7.1保护装置    26
7.2检测装置    26
8. 总结    28
9.参考文献    29
10.致谢    30

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