信隆SAP系统PP-车间现场控制的实施(SAP)

摘  要
从PP的整体流程来看：（针对信隆实业的具体情况）计划订单-生产订单-可用性检查-下达订单-打印车间控制文档-领料、发料-订单处理（加工品、表处品和成品）-完工确认-成品入库-订单结算-备档。SAP的制造执行系统将计划和车间的信息紧密联系起来，它包括传统的车间控制（SFC）、文件管理、产品控制、报废返修以及外协加工。信隆的面向订单生产的模式，在制造执行系统中实现MRP生成的生产需求，我们再将生产需求分配到工作中心或生产线（信隆分为八个生产部门，每个生产部门又对应着一些小的加工线别），然后可以下达、领料发料、报工、发货、确认和结算。SAP将实时的信息发放给车间又将实时的信息反馈给生管中心和行销本部，体现了系统的实时性，对公司的完整的和闭环的生产提供了实时数据的数据监控。一旦在哪一个环节出现错误，可以及时通过相关的开发的或者系统程序抓取实时的数据，并且及时修改错误，保障前后流程的准确性和连贯性。另外车间现场控制还涉及到与其它模块的整合，尤其是CO、SD和MM。

关键词：SAP制造执行系统，实时信息处理，闭环生产流程，车间现场控制
 
Design and Implementation of the Shop Floor Control for HL SAP
Abstract
The flow of PP:（According to the situation of HL Corp）Planned order-Production order-Availability checks-Order release-Order print-Material Staging（Pull and issue）-Order handling（Semi-finished and Finished goods）-Confrimation-Good receipt-Order Settlement-Archiving. The MES（Manufacturing Execution System）connected the planning information system and the information came from the shop. MES contained with the SFC, document management, production control, scrap, rework and external operation. SAP issues the real- information to the shop at the same time feeds the information back to the sales department and production department, which offered the real-time monitoring to the shop in order to ensure the real-time and closed-loop character. Once there is the wrong information we could obtain the data from the related program then correct them. In this function module there is the integration of the other modules especially the CO, SD, MM.

Key Words: SAP MES, Real-time information handling, closed-loop production flow, Shop Floor Control.