摘 要
21世纪，市场竞争日益加剧，产品生命周期越来越短，人们的需求也向个性化、多样化方向发展，经济全球化的步伐越来越快。如何面对越来越严峻的生存环境成为每个企业迫切需要解决的问题。
在这种情况下，竞争力的提升是企业赢得市场的关键，而支撑企业强大竞争力的基础则是生产流程，优良的生产流程是企业生存和发展的前提。中国家具企业要发展，要实现增值这一最终目标，必须顺应时代的发展，改善其生产流程，使之能更快地响应顾客的需求。因此，对家具企业产品生产流程改善的研究正是目前我国家具企业急需努力去探索的课题。
本文通过翻阅大量的文献资料和一定的实践调研，对家具企业产品生产流程进行了分析并改善。首先，简单地介绍了流程的构成，引入工业工程技术中的5W1H、ECRS、生产线平衡方法等。然后结合重庆某家具企业，应用ECRS、生产线平衡方法，提出改善措施，改善了其加工工艺和工艺流程，实现生产过程各环节的协调，从而缩短企业产品生产周期，提高企业市场响应能力。并为现有的家具企业和准备投资建厂的家具企业提供了一些参考。
关键词：家具企业，生产流程，流程改善
ABSTRACT
In the 21st century, the market competition intensifies day after day, the lifecycle of product is getting shorter and shorter, and people’s demands also develop in the direction of personalizing and diversification. At the same time the step of economic globalization is getting faster and faster. It becomes an urgent problem for each enterprise to face the living environment which is getting more and more serious.
In this situation, enhancing of the competitiveness is the key for enterprises to gaining the market, and the basis to support the competitiveness of enterprises is production processes. Good production processes is the prerequisite to the survival and development of enterprises. Chinese furniture enterprises must keep in tune with the times, improve the production processes, respond to customers’ demands quickly, and then they could develop well and achieve the goal of appreciation. Therefore, it is an urgent subject needed to explore to research how to improve the furniture enterprises’ production processes.
This thesis analyses how to improve the production processes of the furniture enterprises by reading a lot of literature and doing certain research. First of all, simply introduces the composing of processes and 5 W1H, ECRS and the method of balancing product line. Then research associated with a furniture enterprise in Chongqing, using ECRS, the method of balancing product line, proposing the measure of improvement. Improve the process craft and production processes, make every parts of the production processes harmonize, so as to short the production cycle of their products, improve the influence of the market and provide some information to the existing furniture enterprises and those who are ready to invest and build factories.
Key words：furniture enterprises, production processes，processes improve
目 录 18000字
摘 要 I
ABSTRACT II
1 绪论 1
1.1 概述 1
1.2 国内外研究动态 1
1.3 家具企业生产及管理状况分析 2
1.4 课题主要研究内容 3
1.5 课题研究的目的及意义 3
2 家具企业生产流程改善方法研究 5
2.1 家具企业流程改善的特点 5
2.2 生产流程的构成 5
2.3 板式加工工艺流程 5
2.4 工业工程 6
2.4.1 工业工程的基本概念 6
2.4.2工作方法研究 7
2.5 产品的工艺分析及分析方法 7
2.6 5W1H分析方法 8
2.6.1 5W1H分析方法的含义 8
2.6.2 5W1H分析方法的作用 8
2.7 ECRS原则 9
2.8 工序流程分析的自主检查 10
2.8.1 自主检查的方法 10
2.8.2 产品工艺分析检查表的运用 10
2.9 生产线平衡 12
2.9.1 生产线平衡的概念 12
2.9.2 生产线平衡法 12
2.10 流程改善的程序 13
3 家具企业产品生产流程改善 14
3.1 家具企业的背景介绍 14
3.2 家具企业的生产流程现状分析 14
3.2.1 生产车间布置图 14
3.2.2 灰工的加工工艺流程 15
3.2.3 封边工序 18
3.2.4 柜体板件生产流程 18
3.3 流程改善 19
3.3.1 其布局图的改善 19
3.3.2 灰工加工流程的改善 20
3.3.3 封边工序改善 21
3.3.4 柜体板生产流程改善 22
3.5 实施的过程 23
4 总结 25
参 考 文 献 26 |
